Attending Formnext this year was an inspiring experience, not only as a speaker and panelist but also as an enthusiast walking through the halls of innovation. This event, dedicated to additive manufacturing, showcased the rapid strides this industry is making. For someone like me, deeply rooted in product development and urban mobility, it’s inspiring to see how these advancements align with the evolving needs of consumers.
Let me take you through some of the standout projects and technologies I encountered.

CoreTechnologie’s 3D-Printed Single-Speed Bike
Imagine creating a bicycle frame in just two months. That’s precisely what CoreTechnologie achieved with their 3D-printed single-speed bike. Designed with speed, efficiency, and simplicity in mind, this bike exemplifies how additive manufacturing can revolutionize production.
By eliminating dependence on external supply chains and automating the manufacturing process, CoreTechnologie demonstrated how lightweight, cost-effective bikes could be produced locally. This concept resonates with my own vision of cutting down supply chain complexity and making customization accessible to all riders.

GIMAC’s Custom 3D-Printed Bike Frame
I had the pleasure of chatting with Francisco from GIMAC-Engineering, who introduced me to their New01bike—a bike frame made entirely from recycled polycarbonate using robotic additive molding.
What sets this project apart is its mission to bridge the gap between custom and mass production.
This technology allows for ergonomic customization at an affordable price point while maintaining a commitment to sustainability. Francisco shared his excitement about the next iteration; a 3D-printed electric version.

TRUMPF and Urwahn’s 3D-Printed Bike Frame Lugs
TRUMPF, in collaboration with Urwahn Bikes, showcased their Softride 2.0 with 3D-printed steel frame lugs. These components are not just functional but also highlight the scalability of additive manufacturing.
Produced using the TruPrint 2000, these lugs are optimized for cost efficiency without sacrificing quality. Seeing this integration of advanced 3D printing into high-performance bikes was a powerful reminder of how AM can support sustainable, localized production while maintaining exceptional standards.

Meltio’s Large-Scale 6-Axis Printing Arm
One of the most impressive technologies I encountered was the Meltio Robot Cell 6-axis printing arm, a system capable of producing entire bike frames in one piece. This opens up unparalleled opportunities for rapid prototyping and iteration.
Imagine designing a bike frame, printing it in just a few days, and holding a tangible prototype ready for testing or showcasing to stakeholders. With costs significantly lower than traditional methods, Meltio’s technology offers a glimpse into the future of bike manufacturing—one where the entire process can be streamlined and localized.

Looking Ahead
As I walked the floors of Formnext, one thing became clear: additive manufacturing is no longer just a tool for prototyping; it’s becoming a viable option for end-use production. For the bike industry, this means the ability to design and produce locally, reduce environmental impact, and offer unprecedented levels of customization.
It’s an exciting time to be part of this journey, and I look forward to collaborating with forward-thinking partners to turn these possibilities into realities.
What are your thoughts on the future of 3D printing in the bike industry? Let’s discuss in the comments below!
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